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Line 107: |
Line 107: |
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| = Bearing Cup = | | = Bearing Cup = |
| [[BearingCupVersionOne]] | | * [[BearingCupVersionOne]] |
| [[BearingCupVersionTwo]] | | * [[BearingCupVersionTwo]] |
| == Drill Ears ==
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| <pre>
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| ;; ------------------------------
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| ;; Drill Ears (001)
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| ;; ------------------------------
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| ;; Use 1/2" x 2" rectangle 6061 T6, at least 28mm long.
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| ;; Spindle RPM to 1200
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| ;; Zero X to 14mm left of end
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| ;; Zero Y to middle of material
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| ;; Insert Appropriate drill bit (.166 for slip, M4-0.7 tap drill bit for threads)
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| ;; Zero Z to shoulder of drill bit
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| ;; Check H128 for zero offset
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| ;; Check T128 for zero diameter
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| G21 (set units to millimeters)
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| G90 (set measurements to absolute, relative to machine zero)
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| F60 (set feed rate to 60mm per minute, 0.025 mm per tooth)
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| T128 (tool with zero height and diameter)
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| G43 H128 (height offset zero)
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| G0 Z20 (traverse to 20mm above part)
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| G0 X8 Y12.09 (traverse to screw hole center XY)
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| G0 Z5 (traverse to 5mm above)
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| G1 Z-5 (peck to 5mm deep)
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| G0 Z6 (retract to 6mm above)
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| G0 Z0 (traverse to 0mm above)
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| G1 Z-10 (peck to 10mm deep - top has not been faced yet)
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| G0 Z20 (traverse to 20mm above)
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| M30 (end of program)
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| </pre>
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| == Drill Center ==
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| <pre>
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| ;; ------------------------------------
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| ;; Drill Center, Starter Bit (002)
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| ;; ------------------------------------
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| ;; Insert 5/16" or 8mm drill bit
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| ;; Zero Z to shoulder of drill bit
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| G21 (set units to millimeters)
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| G90 (set measurements to absolute, relative to machine zero)
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| F60 (set feed rate to 60mm per minute, 0.025 mm per tooth)
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| T128 (tool with zero height and diameter)
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| G43 H128 (height offset zero)
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| G0 Z20 (traverse to 20mm above part)
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| G0 X0 Y0 (traverse to screw hole center XY)
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| G0 Z5 (traverse to 5mm above)
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| G1 Z-5 (peck to 5mm deep)
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| G0 Z6 (retract to 6mm above)
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| G0 Z0 (traverse to 0mm above)
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| G1 Z-10 (peck to 10mm deep - top has not been faced yet)
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| G0 Z20 (traverse to 20mm above)
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| M30 (end of program)
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| </pre>
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| <pre>
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| ;; ------------------------------------
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| ;; Drill Center, Final Bit (003)
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| ;; ------------------------------------
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| ;; Insert 1/2" or 13mm drill bit
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| ;; Zero Z to shoulder of drill bit
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| G21 (set units to millimeters)
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| G90 (set measurements to absolute, relative to machine zero)
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| F60 (set feed rate to 60mm per minute, 0.025 mm per tooth)
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| T128 (tool with zero height and diameter)
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| G43 H128 (height offset zero)
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| G0 Z20 (traverse to 20mm above part)
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| G0 X0 Y0 (traverse to screw hole center XY)
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| G0 Z5 (traverse to 5mm above)
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| G1 Z-5 (peck to 5mm deep)
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| G0 Z6 (retract to 6mm above)
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| G0 Z0 (traverse to 0mm above)
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| G1 Z-10 (peck to 10mm deep - top has not been faced yet)
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| G0 Z20 (traverse to 20mm above)
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| M30 (end of program)
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| </pre>
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| == Face Part ==
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| <pre>
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| ;; ----------------------------------------
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| ;; Face Part (004)
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| ;; ----------------------------------------
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| ;; Insert 6mm carbide square end mill
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| ;; Set RPM to 5,000, 300 SFM
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| ;; Zero Z to a grazing cut.
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| G21 (set units to millimeters)
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| G90 (set measurements to absolute, relative to machine zero)
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| F500 (set feed speed to 500mm per minute, 0.025 mm per tooth)
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| T128 (tool with zero height and diameter)
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| G43 H128 (height offset zero)
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| G0 Z20 (traverse to 20mm above part)
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| G17 (set XY coordinate system for arc cuts)
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| G0 X20 Y0.56 (traverse to outside part)
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| G0 Z5 (traverse to 5mm above part)
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| G1 Z0 (feed to grazing cut)
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| G1 X6.34 Y9.59 (feed to start of upper right ear)
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| G2 X6.34 Y9.59 I1.66 J2.5 (CW arc cut to same position about upper right ear)
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| G3 X-6.34 Y-9.59 I-6.34 J-9.59 (CCW arc cut to lower left ear about origin)
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| G2 X-6.34 Y-9.59 I-1.66 J-2.5 (CW arc cut to same position about lower left ear)
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| G3 X6.34 Y9.59 I6.34 J9.59 (CCW arc cut back to where we stared about origin)
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| G0 Z20 (traverse to 20mm above)
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| M30 (end of program)
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| </pre>
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| == Round Pocket in Center ==
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| <pre>
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| ;; --------------------------------------
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| ;; Round Pocket in Center (005)
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| ;; --------------------------------------
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| G21 (set units to millimeters)
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| G90 (set measurements to absolute, relative to machine zero)
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| F500 (set feed speed to 500mm per minute, 0.025 mm per tooth)
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| T128 (tool with zero height and diameter)
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| G43 H128 (height offset zero)
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| G0 Z20 (traverse to 20mm above)
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| G0 X0 Y0 (traverse to starting point)
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| ;; Rough Cut for Retainer
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| G0 Z5 (traverse to 5mm above part)
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| G1 Z-2 (2mm below surface)
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| G1 X5.75 Y0 (8.75mm R / 17.5 mm D)
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| G3 X5.75 Y0 I-5.75 J0 (circle about origin)
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| G0 X0 Y0
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| G1 Z-4 (4mm below surface)
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| G1 X5.75 Y0 (8.75mm R / 17.5 mm D)
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| G3 X5.75 Y0 I-5.75 J0 (circle about origin)
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| G0 X0 Y0
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| G1 Z-6 (6mm below surface)
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| G1 X5.75 Y0 (8.75mm R / 17.5 mm D)
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| G3 X5.75 Y0 I-5.75 J0 (circle about origin)
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| G0 X0 Y0
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| G1 Z-8 (8mm below surface)
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| G1 X5.75 Y0 (8.75mm R / 17.5 mm D)
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| G3 X5.75 Y0 I-5.75 J0 (circle about origin)
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| G0 X0 Y0
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| G1 Z-9 (9mm below surface)
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| G1 X5.75 Y0 (8.75mm R / 17.5 mm D)
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| G3 X5.75 Y0 I-5.75 J0 (circle about center)
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| G0 X0 Y0
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| ;; Rough Cut for Bearing Cup
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| G0 Z5 (traverse to 5mm above part)
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| G1 Z-2 (2mm below surface)
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| G1 X7.75 Y0 (10.75mm R / 21.5 mm D)
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| G3 X7.75 Y0 I-7.75 J0 (circle about origin)
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| G0 X0 Y0
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| G1 Z-4 (4mm below surface)
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| G1 X7.75 Y0 (10.75mm R / 21.5 mm D)
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| G3 X7.75 Y0 I-7.75 J0 (circle about origin)
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| G0 X0 Y0
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| G1 Z-6 (6mm below surface)
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| G1 X7.75 Y0 (10.75mm R / 21.5 mm D)
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| G3 X7.75 Y0 I-7.75 J0 (circle about origin)
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| G0 X0 Y0
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| G1 Z-6.85 (6.85mm below surface)
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| G1 X7.80 Y0 (10.80mm R / 21.6 mm D)
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| G3 X7.80 Y0 I-7.80 J0 (circle about origin)
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| G0 X0 Y0
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| ;; Finish Cut for Retainer
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| G0 X0 Y0 (traverse to origin XY)
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| F200 (set feed speed to 200mm per minute, 0.010 mm per tooth)
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| G1 Z-9 (feed to 9mm below part)
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| G1 X6 Y0 (9mm R / 18mm D)
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| G3 X6 Y0 I-6 J0 (circle about origin)
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| G0 X0 Y0
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| ;; Finish Cut for Bearing Cup
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| G0 X0 Y0 (traverse to origin XY)
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| F200 (set feed speed to 200mm per minute, 0.010 mm per tooth)
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| G1 Z-7.1 (feed to 7.1mm below surface)
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| G1 X8.05 Y0 (11.05mm R / 22.1mm D)
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| G3 X8.05 Y0 I-8.05 J0 (circle about origin)
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| G0 X0 Y0
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| G0 Z20 (traverse to 20mm above)
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| M30 (end of program)
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| </pre>
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| == Perimeter Cut ==
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| <pre>
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| ;; --------------------------------------
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| ;; Perimeter Cut (006)
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| ;; --------------------------------------
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| G21 (set units to millimeters)
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| G90 (set measurements to absolute, relative to machine zero)
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| F500 (set feed speed to 500mm per minute, 0.025 mm per tooth)
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| T128 (tool with zero height and diameter)
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| G43 H128 (height offset zero)
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| G0 Z20 (traverse to 20mm above)
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| G0 X20 Y7.2 (traverse to starting point)
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| G0 Z5 (traverse to 5mm above part)
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| ;; Rough Cut for Perimeter
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| G1 Z-2 (feed to 2mm below surface)
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| G2 X-1.14 Y-15.71 I-14.01 J-7.2 (A to B)
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| G2 X-14.01 Y-7.2 I-6.86 J3.62 (B to C)
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| G2 X1.14 Y15.71 I14.01 J7.2 (C to D)
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| G2 X14.01 Y7.2 I6.86 J-3.62 (D to A)
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| G0 X20 Y7.2
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| G1 Z-4 (feed to 2mm below surface)
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| G2 X-1.14 Y-15.71 I-14.01 J-7.2 (A to B)
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| G2 X-14.01 Y-7.2 I-6.86 J3.62 (B to C)
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| G2 X1.14 Y15.71 I14.01 J7.2 (C to D)
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| G2 X14.01 Y7.2 I6.86 J-3.62 (D to A)
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| G0 X20 Y7.2
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| G1 Z-6 (feed to 2mm below surface)
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| G2 X-1.14 Y-15.71 I-14.01 J-7.2 (A to B)
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| G2 X-14.01 Y-7.2 I-6.86 J3.62 (B to C)
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| G2 X1.14 Y15.71 I14.01 J7.2 (C to D)
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| G2 X14.01 Y7.2 I6.86 J-3.62 (D to A)
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| G0 X20 Y7.2
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| G1 Z-8 (feed to 2mm below surface)
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| G2 X-1.14 Y-15.71 I-14.01 J-7.2 (A to B)
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| G2 X-14.01 Y-7.2 I-6.86 J3.62 (B to C)
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| G2 X1.14 Y15.71 I14.01 J7.2 (C to D)
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| G2 X14.01 Y7.2 I6.86 J-3.62 (D to A)
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| G0 X20 Y7.2
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| G1 Z-9 (feed to 2mm below surface)
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| G2 X-1.14 Y-15.71 I-14.01 J-7.2 (A to B)
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| G2 X-14.01 Y-7.2 I-6.86 J3.62 (B to C)
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| G2 X1.14 Y15.71 I14.01 J7.2 (C to D)
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| G2 X14.01 Y7.2 I6.86 J-3.62 (D to A)
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| G0 X20 Y7.2
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| G0 X20 Y7.23 (traverse to starting point)
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| ;; Finish Cut for Perimeter
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| F200 (set feed speed to 200mm per minute, 0.010 mm per tooth)
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| G1 Z-9 (feed to 9mm below part)
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| G2 X-1.14 Y-15.71 I-14.01 J-7.2 (A to B)
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| G2 X-14.01 Y-7.2 I-6.86 J3.62 (B to C)
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| G2 X1.14 Y15.71 I14.01 J7.2 (C to D)
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| G2 X14.01 Y7.2 I6.86 J-3.62 (D to A)
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| G0 X20 Y7.23
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| G0 Z20 (traverse to 20mm above)
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| M30 (end of program)
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| </pre>
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